Automatic LED Bulb Light Assembly Conveyor Production Line

Function introduction:  
1. Manually place the light source plate completed by the plug-in into the fixture groove, and then place the lamp cup on the fixture to ensure that the center line and the edge line pass through the mouth of the lamp cup.  

2. The assembly line moves forward under the action of the motor. When it comes to the platen station, the cylinder moves downward to realize automatic platen pressing.  

3. Manually press the product of the light source plate and arrange the product of the edge line, and place it in the fixture.  

4. For different lamp cups, it is necessary to replace the upper fixture and the pressure head of the pressure plate station.  

Function introduction:  

1 Aging line: electric pressure is divided into 3 sections, low pressure, atmospheric pressure and high pressure. The finished lamp moves forward with the assembly line and completes the aging of the finished lamp.  

2 Aging time can be set as required.

Function introduction:  

1 Pour the bubble shell into the hopper manually, under the action of the feeding mechanism, the bubble shell automatically into the turntable.  

2 The rotary plate rotates, under the action of centrifugal force and air blowing, the bubble shell into the tank, from the tank to the bubble shell conveying line.  

3 Feeding interval time, can be set on the touch screen, to meet the different running speed of the equipment.

Function introduction:  

1 aging feeding manipulator will test qualified finished lamp out, placed on the marking line body, the finished lamp moves forward with the chain plate line, when reaching the marking station, photoelectric sensing lamp, pressure cylinder action, laser action, complete marking.

Installation technical requirements:  

This equipment is suitable for LED bulb lamp assembly, according to the sample specification design provided by the demander, the structure design is simple, effective and reliable, and can replace most of the manual work in this process.  

2 The equipment has certain requirements for materials, and the raw materials for equipment production are not suitable for materials provided by multiple manufacturers. It is better to use the raw materials provided by fixed suppliers.  

3. The working environment of the equipment shall be clean, and shall be regularly cleaned and lubricated tomorrow.  

4 The air source of the device must be clean, and avoid water, oil and other sundries from entering the air pipe and cylinder.  

Air source pressure is required to be above 0.5mpa.  

6 Power supply requirements: three-phase five-wire power supply.  

Products and Services:  

1. Installation and debugging  

After the equipment arrives at demander's workshop, demander is obliged to timely put forward installation and debugging requirements to the Supplier. The Supplier must negotiate with demander within half a working day and both parties shall determine the time and date of equipment installation and debugging.  

3. Free warranty period  

In addition to the cause of man-made damage, after passing the acceptance of the buyer's equipment, free warranty within one year (except for wearing parts), lifelong maintenance.  The software will be upgraded free of charge during the warranty period, and the hardware will be upgraded with compensation according to the subsequent process upgrade of the supplier.  

4. Service fees beyond the free warranty period  

The supplier shall communicate with the demander on the service fees of the equipment outside the warranty period in a friendly manner and determine the related service fees according to the specific problems of the equipment.  

5. Support services and response standards  

5.1) Telephone support services  

The supplier shall provide telephone support to the end user of equipment failure after receiving the request for guarantee and maintenance from the demander. If the telephone support fails to solve the problem, the supplier shall immediately start to provide on-site support services.  

5.2) On-site support Service (on-site service)  

The telephone support service cannot solve the equipment failure, first of all, the supplier is obligated to immediately negotiate with the demander about the time of on-site support service and determine.  At the same time, the demander has the obligation to provide necessary support (such as electricity, personnel support, etc.) after the supplier arrives at the site to support the service.  

6. The supplier shall be responsible for the damage of equipment and accessories caused by the failure of equipment installation and poor installation;  In the process of equipment installation, there are reasons caused by the supplier and the user, and both parties shall agree to solve the problem.

Function introduction:  

1. Pan upper lamp module: take out the lamp cup with well-arranged edge line from the pressure plate line and place it on the assembly machine fixture.  

2. Wire sorting module: the lower gripper grips the middle line, the wire sorting gripper grips the middle line and lifts it up to straighten the middle line.  

3 lamp holder module: lamp holder by vibration plate feeding, pushing the lamp holder mechanism will be pushed to the lamp holder mechanism below, sleeve sleeve lamp holder, at the same time clamping claw clamp lamp holder, lead needle downward action, set the middle line, at the same time the lamp holder cylinder action, the lamp holder set on the lamp cup.  

4. Test module: through the power meter test, will not meet the power requirements and lights do not distinguish.  

5. Wire cutting module: trim the center line and fold the center line into the groove of the lamp holder.  

6. Riveting module: riveting lamp holder through the riveting device.  

7. Riveting module: automatic nail feeding, material sorting, automatic riveting.  

8. Rivet pressing module: the rivet pressing is in place and the rivet is detected at the same time.  

9. Defective/over-removal module: take out the parts judged as defective by the test module and the parts not turned over.  

10. Turning module: the lamp cup is turned into a small turntable.  

11. Gluing module: rotating gluing/automatically gluing thermal silica gel or bubble shell glue.  

12. Upper bubble cover module: the bubble cover is transferred from the suction head to the side of the small plate lamp cup, and the upper and lower cylinders move to realize automatic feeding of the bubble cover, and the bubble shell feeding plate realizes automatic feeding of the bubble shell.  

13. Blanking module: Take out the finished lamp onto the ring aging line.